METAL

LASER MEASUREMENT SOLUTIONS FOR THE METAL INDUSTRY


With our laser measurement systems, we offer solutions for the monitoring and optimization of the production processes in rolling mills,steel service centers, profiling and punching companies as well as tube manufacturers. The systems are used for the precise thickness measurement of extruded, calendered, rolled or casted materials. For the final quality tests, we offer the profile measurement systems of the P360 series as well as the systems QµScan for the high precision measurement of flat tubes.  

Established in the field of non-contact measurement, they are a perfect alternative for contact or radiometric measurement systems. They  can easily be fitted in existing plants and are ideal for sensitive surfaces, difficult conditions or short set-up times.

Kurschat software tools control your installation and the measurement process and visualize the measurement data. If needed, the visualization of the data can also be adapted to the customer’s systems. 

 

i!mensio laser measurement systems cover the following fields of application:

  • Thickness measurement at fixed measurement tracks in punching lines, the control of scrap cutters
  • Thickness/ profile measurement in punching lines, roll forming lines, rolling mills and calendering lines
  • Thickness / profile measurement in small-medium sized punching lines and roll forming lines
  • Thickness measurement in slitting and processing lines

For the final quality test, we offer the high precision profile measurement systems P360 and QµScan:

  • Profile measurement of complex endless profiles
  • Profile measurement of flat tubes

Let us discuss your specific measurement requirements. Contact us!


i!mensio base - Basic Unit

i!mensio base

  • Thickness measurement at fixed measurement tracks in punching lines, control of scrap cutters
  • Ultra-fast, very precise sensors in a rugged housing, purged by compressed air
  • Integrated, automatic calibration
  • Up to 5 parallel measurement tracks
  • Traversing ranges: 20/ 35 / 50 mm

i!mensio smart - Traversing Laser Caliper for Multiple Track & Profile Measurement

i!mensio smart

  • Traversing, compact laser caliper for high-precision thickness and profile measurement in punching lines, roll forming lines, rolling mills and calendering lines
  • Laser differential measurement with two triangulation sensors
  • Massive milled aluminium frame, high self-damping
  • Sensors housings purged by compressed air
  • In-Situ calbration in reference position
  • Option with measurement table for flexible use
  • Measurement range: +/- 3 mm
  • Repeating accuracy: +/- 1 µm*
  • Thickness accuracy: +/- 5 µm*
  • Traversing ranges: 200/ 300/ 450 mm

* depending on the application


i!mensio compact - Based on the Smart Series

i!mensio compact

  • Thickness & profile measurement in small-medium punching and roll forming lines
  • High-precision sensors in a rugged housing with integrated traversing unit
  • Additional material guiding and clamping
  • Optional customer-specific base frame for the strip running height
  • Measurement range: +/- 3 mm
  • Repeating accuracy: +/- 0,5 µm*
  • Thickness accuracy: +/- 5 µm*
  • Traversing ranges: 100/ 200/ 300/ 480 mm

* depending on the application


i!mensio mono & duo - For Large Measurement Ranges

i!mensio mono & duo

  • High-precision thickness & cross profile measurement in one compact system for slitting and processing lines
  • Traversing; avaiable as “mono” or as “duo” for large measurement depth
  • High-precision sensors in massive steel measuring frame for rough environmental conditions, high self-damping
  • In-Situ calibration in reference position
  • Large measurement spot, especially for metal surfaces
  • Measurement range: +/- 20 mm
  • Repeating accuracy: +/- 1 µm*
  • Thickness accuracy: +/- 10 µm*
  • Traversing range: 500/ 650/ 800/ 1.000 mm (mono);
    1.300/ 1.600/ 1.800/ 2.000 mm (duo)

* depending on the application


P360 - Online profile measurement of complex endless profiles

P360

  • High precision profile measurement in one compact system
  • Measurement of distance, thickness, radii, angles, deviation, etc.
  • Symmetrical arrangement of the up to 6 laser sensors for a 360° capture
  • Simple calibration of the entire system with calibration fixture
  • Variable use in nearly all kind of production lines
  • Measurement range: 25 / 50 / 75 / 100 and 150 mm
  • Measurement accuracy: 0,1% relative to the measurement range
  • Repeatability: 0,03% relative to the measuring range
  • CAI software incl. comparison to existing CAD (.dxf) data
  • Extensive logging with min/max, trend analyses, CpK
  • Available with C-frame or O-frame – Option with O-frame is equipped with embedded industry PC, USV, Touch-Screen monitor and electrical height adjustment

Profile measurement of flat tubes

KµScan

  • Traversing system with C-frame for high precision, non-contact thickness and profile measurement of flat tubes
  • Highly robust thanks to thermal stabile granite design with maximum self-damping
  • Innovative air bearing for maximum smoothness during the traversal
  • Accuracy starting at 1µm, integrated online calibration
  • Customized laser sensors adapted to the application, especially for difficult surfaces
  • Devices for different geometries

KµScan3

  • High precision profile measurement of thin roll-formed flat tubes
  • Compact ergonomic machine design with user friendly software
  • Combination of laser and confocal sensor for µ-precise  measurement
  • Automatic clamping with infinitely adjustable clamping force

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